Inspector I - Quality

Job description / Role

Employment: Full Time

Overview

We value our people and treat everyone who works for or with Petrofac fairly and without discrimination.

The world is re-thinking its energy supply and energy security needs; planning for a phased transition to alternative energy sources. We are here to help our clients meet these evolving energy needs. This is an exciting time to join us on this journey.

We support flexible working requests and have adopted a hybrid approach for most of our office-based roles. We ask employees to be present in the office at least three days per week.

Are you ready to bring the right energy to Petrofac and help us deliver a better future for everyone?

Job Title: Inspector I - Quality (Coating, Insulation, Refractory)

Key Responsibilities

Coating/Painting:

• Ensure weather conditions are acceptable in line with applicable standards and specifications (environmental, time, and economic constraints).
• Ensure manufacturer's instructions and MSDS are followed while handling and storing painting/coating materials and abrasives at the site.
• Ensure that data sheets are available, material traceability is maintained, and correct material is used.
• Monitor performance of contractors, ensure applicators are competent and where required have valid certification for the process in use, and that equipment is in serviceable condition.
• Ensure inspection and test equipment is serviceable, within calibration period, and personnel are knowledgeable in its use.
• Ensure weld area is covered before blasting, where pressure testing is not completed.
• Ensure protection of flange serration, instruments, etc., before blasting.
• Ensure surface preparation blast profile and cleanliness meet requirements.
• Continuous monitoring of surface cleanliness and record surface profile (should take place at least three times during the coating process: before any surface preparation activities start, after surface preparation, before coating begins, and between each application of coating in a multi-coat system).
• Monitor wet film thickness during application and application technique.
• Monitor dry film thickness and recoating intervals.
• Ensure any identification marks or tags removed or overcoated are replaced.
• After the full curing activity, conduct visual inspection and specified non-destructive and/or destructive tests.
• Visual inspection after each coat (verify correct shade, degree of gloss and evenness, and be free from tackiness after drying/curing and free from cracks, holidays, runs, sags, wrinkles, patches, brush or roller marks, or other defects that may be deleterious to the quality of the coating).
• Witness destructive tests as applicable in accordance with the project specifications (holiday detection, adhesion testing, impact resistance testing, cathodic disbondment testing, thickness of coating on steel body, thickness of coating on weld bead, peel test, overall degree of adhesion, voids exposing bare metal).
• Check for any damages and defects upon completion of each stage of painting/coating works.

Insulation:

• Inspect insulation material to verify the manufacturer, type of product, thickness of insulation, and batch number.
• Ensure manufacturer's instructions and MSDS are followed while handling and storing insulation materials at the site.
• Verify insulation materials are stored off the floor under shade in secured and well-ventilated areas away from moisture and water which may lead to loosening of insulation strength.
• Ensure insulation materials are stored separately based on type, width, and thickness.
• Ensure different manufacturer's products are not allowed to combine and are stored separately.
• Verify materials are used in the same order in which they are delivered, so that the order of consumption is first-in-first-out.
• Ensure system/subsystem testing, reinstatement, and painting are completed and released from piping/equipment prior to start insulation.
• Ensure pipe work and equipment are insulated as per line list and isometric.
• Ensure equipment insulation is as per the equipment data sheet.
• Verify heat traced piping/equipment are released prior to application of insulation.
• Ensure equipment, paved areas, etc., adjacent to components being insulated are protected from dripping compounds and sealants.
• Ensure piping and equipment are clean, dry, and free from grease, dirt, loose rust, and scale.
• Verify austenitic stainless-steel vessels, equipment, and piping need special attention to prevent contamination due to corrosive products like chlorine and chlorides, and surface is wrapped with aluminum or stainless steel foil as per project specification.
• Inspect insulation/cladding at each stage as indicated on ITPs.

Refractory:

• Ensure that all inspections and testing pertaining to refractory installation are carried out in accordance with manufacturer written installation procedure, approved drawings, and project specifications.
• Check that subcontractor's applicators are properly trained and conversant with the equipment, materials, and application techniques being used.
• Ensure equipment to be refractory lined are aligned and released from construction to proceed for refractory application.
• Ensure materials and applicator qualification test results are fully documented.
• Monitor applicator, materials qualification test, and dry out (where applicable) conducted by the manufacturer to ensure compliance with job specifications and product data sheets.
• Check the lining integrity prior to start dry out and after dry out by hammer test, and report any anomalies.
• Verify accurate installation and dry out records are being documented by the contractor in line with approved ITRs and ITPs.

Essential Qualifications and Skills:

• Diploma in Mechanical or Civil Engineering or equivalent for Painting, Coating, Insulation, Refractory.
• Minimum 7 years of experience as Painting/Coating/Insulation/Refractory QC Inspector.
• BGAS Gr. II or NACE Level II for Painting/Coating Inspector.
• Should have experience in oil and gas/petrochemical industry.
• Should have previously worked with major EPC contractor or their subcontractors.

About the Company

Petrofac is an international provider of facilities solutions to the oil & gas production and processing industries.

Petrofac delivers services through seven business units: Engineering & Construction, Engineering & Construction Ventures, Engineering Services, Offshore Engineering & Operations, Training, Production Solutions and Energy Developments.

Through these businesses, Petrofac designs and builds oil & gas facilities; operates, maintains and manages facilities and trains personnel; enhances production; and, where it can leverage its service capability, develops and co-invests in upstream and infrastructure projects.

Petrofac’s range of services meets its customers’ needs across the full life cycle of oil & gas assets.

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