Senior Engineer, Welding-Fabrication
Job Description
JOB PURPOSE
The jobholder is responsible to provide with engineering expertise and knowledge in the field of Welding to support the welding, brazing, cutting and materials joining activities in Borouge Plants and Projects, while monitoring, reviewing the same activities to ensure adherence to the appropriate contract documents, codes, and other standards to produce a satisfactory product The jobholder is responsible to provide with engineering expertise and knowledge in Metallurgy to solve various issues related to the metallic materials and welding in production plant and equipment, participating in defining the technical requirements, technical bid evaluation and inspection of welding materials on receipt to ensure specifications and required quality, developing Borougeu2019s competence and standards in line with ADNOC Group of Companiesu2019 competence within the area of expertise as part of the Technical Authority framework
KEY ACCOUNTABILITIES
Welding Standards
uF0B7 Provide technical expertise and ensure update of all Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) in accordance with the latest Company Standards / International Relevant Codes/Standards/Practices.
uF0B7 Recommend and endorse Welding Procedure Specifications (WPS) and monitor reliability for severe service of all qualified WPS.
uF0B7 Participate in the pre-qualification of the manufacturer and fabricators to provide advice and facilitate selection of qualified manufacturers/ contractors.
uF0B7 Liaise with Laboratory for materials testing, failure analysis of plants and equipment / components to recommend remedial actions. J
Internal Welding Support
uF0B7 Provide recommendations on materials and metallurgical repair or replacement techniques, during scheduled/unscheduled shutdowns and overhauls.
uF0B7 Provide technical support in welding matters during project execution, supervise and follow-up implementation of recommendations and troubleshooting of welding & metallurgical issues as needed.
uF0B7 Participate in incidents / accidents investigations, near miss reports etc. and recommends remedial measures to avoid re-occurrence.
Welding Qualification
uF0B7 Conduct tests for Welder, Welding Operator, Tack Welder Qualificationu201D to ensure that all Welders engaged in every Project, are duly qualified and certified.
uF0B7 Maintain database for all welders and control u201CWelder Qualification Records and Identification Numberu201D of welders to ensure compliance and proper record tracking.
uF0B7 Carry out periodical welding Audit of approved fabrication contractors and in-house fabrication shop and participate in the assessment of Welding Inspection personnel to evaluate performance and quality of work. Metallurgy
uF0B7 Provide technical expertise in metallurgy to solve various issues related to the metallic materials in production plant and equipment. Participate in defining the technical requirements, technical bid evaluation and inspection of materials on receipt to ensure specifications and required quality.
uF0B7 Develop & maintain Borougeu2019s, ownersu2019 & other ADNOC Group of Companiesu2019 competence within the area of expertise as part of the Technical Authority framework
uF0B7 Deliver technical discipline expertise across the whole company, with high focus on design & technical integrity u201Cmust havesu201D
uF0B7 Provide expert advice & guidance during asset improvement & expansion projects, turnarounds, incident investigations, technical & process reviews, internal & external audits, etc., in order to solve & prevent problems, by identifying gaps & timely mitigating identified hazards and risks
uF0B7 Manage the technical approval & deviation control process & support other Borouge functions in the management of technical change as per the ADNOCu2019s u201Cbest in classu201D practice
uF0B7 Participate in the setup of design, procurement, operating, inspection & maintenance strategies, philosophies & management systems, in line with the pillars of asset integrity & total cost of ownership
uF0B7 Own, safeguard & translate design specifications & performance standards into acceptance criteria for critical safety equipment uF0B7 Monitor, evaluate & recommend trends, developments & best practices within the surrounding industry, in order to add value to Borougeu2019s business by disseminating the latest technical knowledge
uF0B7 Set up & maintain external OEM & vendor networks & participate in Borealisu2019 & other ADNOC Group of Companiesu2019 technical platforms, in order to share experience of technical problems & solutions within Borouge
uF0B7 Support the supplier classification, evaluation & rating process & provide the necessary guidance in equipment selection
uF0B7 Act as internal trainer & provide mentorship & guidance to newly graduated engineers
QUALIFICATIONS, EXPERIENCE, KNOWLEDGE & SKILLS
Minimum Qualification
uF0B7 University degree in Related Science or Engineering Disciplines.
uF0B7 Graduation degree or equivalent technical or science discipline qualifications in Engineering (Mechanical, Petrochemical, Chemical)
uF0B7 AWS/API certification like API 510/570 , CWI are desirable
uF0B7 Familiarity of International Codes and Standards related to fabrication and inspection of pressure vessels, piping, heat exchangers, storage tanks etc.
uF0B7 Familiarity to Engineering Drawings, Manuals, and Symbols.
Minimum Experience & Knowledge & Skills
uF0B7 Minimum 7 - 10 yearsu2019 work experience in this Welding / Metallurgy and related fields.
uF0B7 Experience in a welding and relevant experience within the oil and gas production industry
uF0B7 Proven record in performing inspection for Pressure Vessels, Tanks, Piping, Boilers, Furnaces, Flares and Stacks.
uF0B7 Recognized Technical Authority & coach within the own area of expertise
uF0B7 Good knowledge of relevant international standards & project management tools
uF0B7 Well-developed interpersonal, organizational, analytical, team- & networking skills
uF0B7 Exposure to work as CSWIP 3.2 Senior Welding Inspector...
uF0B7 Hands on technical reporting checklist, SAP entries, sampling, reports, forms, template or procedures.
uF0B7 Advanced level of attention to details. Structured and self-organized.